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Picture of a Lucas Headlight Switch

Lucas Switch

There are very few companies in the car world that get the ribbing of Lucas Industries.  They are the butt of many an old car guy’s jokes about reliably, safety and burning.  The company was founded in the 1860’s in the UK and produced electrical components for over 100 years for all of the popular British brands.  These include MG, Austin, Cooper, Jaguar and even the ubiquitous Cobras built by Shelby.  It is not uncommon to hear of them referred to as “Lucifer” because of their alleged history of causing vehicle fires.  One of the benefits of our Infinitybox system is that you can use practically any switch to control things in your car.  This includes a period correct Lucas switch in your restoration of a MG or a Cobra replica build.  Read below how to connect the Lucas 31788 headlight switch into the inputs on your Infinitybox MASTERCELL.

Our Infinitybox system has been used to wire some of the most advanced resto-mods and Pro-Touring builds.  At the same time, our customers use our system in a lot of classic restorations and component car builds.  The most popular component car that we see from our customers is the MK4 Roadster from Factory Five.  This is a great replica of the Cobra made famous by Carroll Shelby.  A lot of guys want to build this car and customize it to make it unique to them.  Other guys want to build it period correct to look like the original Cobras but with all modern systems under the skin.

We got a question this week from one of our customers building a Factory Five Cobra.  He wants to use the original headlight switch from Lucas in the car and wanted to know how to wire it to the MASTERCELL inputs.  He’s using the Lucas 31788 switch.  That’s an easy thing to do.

One of the advantages of our system is that it takes very little current to turn on a MASTERCELL input.  The actual amount is less than 1 milli-amp.  (0.001 Amperes).  This means that you don’t have to use high-current switches to turn your lights, fans, ignition or starter solenoid on or off.  The high-current part of the circuit is managed in the POWERCELL.  A lot of the alleged issues that Lucas had over the years came from too much current being pushed through their switches.  Our MASTERCELL completely eliminates that.

This diagram shows you the specifics on how to wire the MASTERCELL inputs for parking lights and head lights to the Lucas switch.

Picture of Infinitybox wiring diagram showing how to control headlights and parking lights from a Lucas Switch

Picture of Infinitybox wiring diagram showing how to control headlights and parking lights from a Lucas Switch

Terminal 4 on the switch needs to get connected to ground.  If you understand how the switch works, this may seem counter-intuitive, just trust us.  You can either connect this terminal directly to the chassis or use one of the black ground wires that is included in the MASTERCELL inputs harness.  Using one of the dedicated ground wires is our preferred way of wiring these kinds of switches.

From there, connect the MASTERCELL input for the parking lights to terminal 7 and the input for the head lights to terminal 8.  The switch is set up internally so that the parking lights will stay connected when the switch is in the headlight position.

Check the specific configuration sheet that came with your kit for the exact wire colors and connector locations for these inputs.  Different configurations may have different wire colors and connector locations.

You can read these blog posts to get more details about wiring the head lights and parking lights to the POWERCELL outputs.

That’s all you need to do to wire your headlights and parking lights to this Lucas switch.  When you turn on the parking lights or the headlights, the MASTERCELL will see the switch turn on and send the appropriate commands to the front & rear POWERCELLs to manage the lights.

You can download a PDF copy of this wiring diagram by clicking this link.  If you have any other specific technical questions, you can contact one of our technical support engineers by clicking this link.

 

Front shot of a 1957 MGA wired with the Infinitybox system.

Install in an MGA

We love to see our customers’ finished wiring jobs with our Infinitybox system.  We just got a set of pictures showing off an Infinitybox install in an MGA.  Leverett F. did an awesome job of restoring this car from 1957.  The overall job included a full rewire of the car.  As most folks know, British cars of this vintage are plagued with gremlins baked into the Lucas Electronics components.  Leverett wanted them all gone and wanted to start over with a fresh and reliable wiring system.  He wired this car with our 20-Circuit Harness Kit and inLINK.  The finished product is simple and clean.

He first mounted his Mega Fuse kit in the trunk of the car.  This fuse block takes in the primary feed from the battery and distributes power to the front and rear POWERCELLs.  Each of these feeds to the POWERCELLs is protected with a 60-amp fuse.  Here’s a picture of the mounted Mega Fuses.

Mega fuse block used to wire a 1957 MGA

Mega fuse block used to wire a 1957 MGA

Next, he mounted his MASTERCELL behind the dash.  This kept all of the wiring going to the switches short.  Here’s a picture of the MASTERCELL installed in the car.  As you can see all of the wiring is neat and tidy.

MASTERCELL used to wire a 1957 MGA

MASTERCELL used to wire a 1957 MGA

The rear POWERCELL is mounted in the trunk.  This is powering the fuel pump, the turn signals, brake lights and parking lights.  All of the wiring is short, clean and easy to troubleshoot.  Here’s a picture of the rear POWERCELL.

Rear POWERCELL used to wire a 1957 MGA

Rear POWERCELL used to wire a 1957 MGA

The front POWERCELL is mounted on the firewall under the hood.  It is powering the headlights, high-beams, ignition coil, wipers, turn signals, parking lights, fog lights and the horn.  This is a great location.  The wiring is short, the fuses are accessible and it is very clean.  Here’s a picture of the front POWERCELL.

Front POWERCELL used to wire a 1957 MGA

Front POWERCELL used to wire a 1957 MGA

As you can see, this is a simple and clean wiring job.  It is a very simple car without a ton of electrical functions, but Leverett wanted a reliable wiring harness that would get him the functionality of a late-model car.  He did a great job of documenting the harness by creating this overall schematic for the electrical system.

Picture of an Infinitybox wiring diagram created by a customer for a 1957 MGA

Picture of an Infinitybox wiring diagram created by a customer for a 1957 MGA

You can download a PDF copy of this wiring diagram by clicking this link.

If you have any questions about this install or how an Infinitybox system can cleanup the wiring in your car, give our technical support team a call.